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ODOR REDUCTION - HOG FARM


Biological Treatment Summary

The Situation

A major hog producer with a "Deep-Pit Barn" type waste collection system wanted to reduce odors emanating from the waste collection pit under the barn. The owner recognized that lower Ammonia and H2S levels in the barn would result in cleaner air and cleaner air would result in a healthier hog.

Facts:

  • The pit size was 41' x 326' x 8' [12.5m x 99.4m x 2.4m]
  • The pit will fill up over 11 months
  • The pit is pumped once per year leaving approximately 75,000 gallons [284m³] in the pit
  • Prior to pumping, the pit must be mixed and agitated
  • Weekly influent rate is 10,000 GPW [37.85m³PW]
  • The facility is a "grow-out" facility

The Solution

Bio-Form LLC developed an ongoing biological treatment program utilizing BZT® Waste Digester.

Facts:

  • No bactericides are to be used
  • Temperature of liquid will remain between 50-90º F [10-32.2°C]
  • pH range is 6 - 9.

Control: To ensure the results could be quantified a control barn was chosen to provide an exact comparison but no treatments were made. The control and treated barns had:

  • Hogs with the same genetics
  • The water supply supplying each barn was the same
  • The quality of each operator was rated to be the same
  • All daily operations were to be the same
  • Comparison of herd health and harvest weights were to be measured
  • Comparisons of water depth, sludge depth, sludge consistency and fertilizer values were to be completed

Air quality measurements were conducted both inside and outside the barns with ammonia and H2S levels being the principle measure.

The Results

Air quality greatly improved over the first two months. This was substantiated by operator personnel as well as the local UPS delivery man who stated "that he used to be able to smell the site before he saw it, now he only smells it when he leaves his truck at the barn door."

Approximately 2 ½ months into the agreed upon treatment program, the barn operator personnel were changed and the program was interrupted. The new operator was not of the same quality as the outgoing, nor did he maintain the treatment program per the protocol. Due to this treatment problem, the barn went back to "smells as usual".

The first 2 ½ - 3 months, the Ammonia and H2S measurements indicated improvement in air quality. After the program lapsed because of the operation, it was very difficult to do comparisons due to the many changes that occurred.

Upon completion, the study did show a measurable higher harvest weight for the treated barn and sludge that did not have to be mixed and agitated for pumping.

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